Series 40E Troubleshooting – Section 47.1 Service Tools

Section 47.1
Service Tools

The service tools needed to service the engine are listed in Table
“Service Tools”

.‪

Tool Number ‪	Tool Name ‪
J 22273-01 ‪	Sled Gage‪
J 22738-02 ‪	Valve Spring Tester‪
J 29075-150 ‪	Nozzle Tester with Adaptor‪
J 29511 ‪	Piston Groove Wear Measuring Tool‪
J 34520A ‪	Fluke 88 DVOM‪
J 35791 ‪	Cylinder Liner Remover Tool (Screw Type)‪
J 38500-1 ‪	Pro-Link‪
J 38500-2100 ‪	Series 40E Pro-Link PC Card‪
J 39257 ‪	Valve Seat Driver‪
J 39266 ‪	Crankshaft – Front Oil Seal Wear Sleeve Installer‪
J 39267 ‪	Orifice Restrictor Tool‪
J 39292 ‪	Valve Guide Installer‪
J 39535 ‪	Valve Seat Insert Installer‪
J 39537 ‪	Camshaft Bushing Service Set‪
J 41163 ‪	Crankshaft – Rear Oil Seal Sleeve Installer‪
J 41164 ‪	Valve Guide Removal Tool‪
J 41165 ‪	Nozzle Puller‪
J 41167 ‪	Lower Idler Gear/Nut Socket‪
J 42944 ‪	Wear Sleeve Removal Tool‪
J 42945 ‪	Fuel Injector Sleeve Remover‪
J 42946 ‪	Fuel Injector Removal Tool‪
J 42947 ‪	Fuel Injector Sleeve Installer‪
J 42948 ‪	Engine Harness Repair Kit‪
J 42949 ‪	Terminal Release Tool Kit‪
J 42980 ‪	ECM Terminal Crimping Pliers‪
J 43095 ‪	Cylinder Sleeve Holding Adaptors‪
J 43096 ‪	Guide Stud Set‪
J 43097 ‪	Oil Cooling Plate‪
J 43098 ‪	Injector Test Harness‪
J 43099 ‪	Cylinder Head Magnet Intake Shield‪
J 43100 ‪	Valve Guide Installer‪
J 43102 ‪	CEC Breakout Box‪
J 43103 ‪	ICP Breakout T Harness‪
J 43104 ‪	ICP Adaptor Plug Kit‪
PT 6391 ‪	Universal Valve Seat Extractor‪
PT 6390-45 ‪	Valve Seat Extractor Collet‪

Figure 1. Sled Gage, J 22273-01

Figure 2. Valve Spring Tester, J 22738-02

Figure 3. Nozzle Tester with Adaptor, J 29075-15

Figure 4. Piston Groove Wear Measuring Tool, J 29511

Figure 5. Fluke 88 DVOM, J 34520A

Figure 6. Figure Liner Remover (Screw Type), J 35791

Figure 7. Series 40E Pro-Link, J 38500–1

Figure 8. Series 40E Pro-Link PC CardJ 38500–2100

Figure 9. Pressure Test Kit, J 39257

Figure 10. Crankshaft – Front Oil Seal Wear Sleeve Installer, J 39266

Figure 11. Figure Orifice Restrictor Tool, J 39267

Figure 12. Valve Guide Installer, J 39292

Figure 13. Valve Seat Installer, J 39535

Figure 14. Figure Camshaft Bushing Service Set, J 39537

Figure 15. Crankshaft Rear Oil Seal Sleeve Installer, J 41163

Figure 16. Valve Guide Removal Tool, J 41164

Figure 17. Nozzle Puller, J 41165

Figure 18. Lower Idler Gear Socket, J 41167

Figure 19. Figure Wear Sleeve Removal Tool, J 42944

Figure 20. Figure Fuel Injector Sleeve Remover, J 42945

Figure 21. Figure Fuel Injector Removal Tool, J 42946

Figure 22. Figure Fuel Injector Sleeve Installer, J 42947

Figure 23. Figure Engine Harness Repair Kit, J 42948

Figure 24. Figure Terminal Release Tool Kit, J 42949

Figure 25. ECM Terminal Crimping PliersJ 42980

Figure 26. Figure Cylinder Sleeve Holding Adaptors, J 43095

Figure 27. Figure Guide Stud Set, J 43096

Figure 28. Figure Oil Cooling Plate, J 43097

Figure 29. Figure Injector Test Harness, J 43098

Figure 30. Figure Cylinder Head Magnet Intake Shield, J 43099

Figure 31. Figure Valve Guide Installer, J 43100

Figure 32. Figure CEC Breakout Box, J 43102

Figure 33. Figure ICP Breakout T Harness, J 43103

Figure 34. Figure ICP Adaptor Plug Kit, J 43104

Figure 35. Figure Universal Valve Seat Extractor, PT 6391

Figure 36. Figure Valve Seat Extractor Collet, PT 6390-45