DD15 Troubleshooting – Section 22.3 SPN 91/FMI 4

Section 22.3
SPN 91/FMI 4

The typical diagnosis for this fault is circuit failed low.‪

Check as follows:‪

1. Disconnect the Accelerator Pedal (AP).
2. Turn ON the ignition (key ON, engine OFF).
3. Measure the voltage between pins B and C of the AP harness connector.
   1. If the voltage is between 4.5 and 5.5 volts, .
   2. If the voltage is less than 4.5, go to the next step.
4. Measure the voltage between pin C of the AP harness connector and ground.
   1. If the voltage is between 4.5 and 5.5 volts, repair the open circuit between pin B of the AP harness connector and pin 4 of the CPC #1 connector. Refer to "24.3.1.1 Verify Repairs" .
   2. If the voltage is less than 4.5, repair the open circuit between pin C of the AP harness connector and pin 8 of the CPC #1 connector. Refer to "24.3.1.1 Verify Repairs" .
5. Turn OFF the ignition.
6. Disconnect the CPC #1 connector.
7. Measure the resistance between pin B and pin C of the AP connector.
   1. If the resistance is less than 5 Ω, repair the short between wires 8 and 4 of the CPC #1 connector. Refer to "24.3.1.1 Verify Repairs" .
   2. If the resistance is greater than 5 Ω, go to the next step.
8. Measure the resistance between pin A and B of the AP connector.
   1. If the resistance is less than 5 Ω, repair the short between wires 7 and 4 of the CPC #1 connector. Refer to "24.3.1.1 Verify Repairs" .
   2. If the resistance is greater than 5 Ω, go to the next step.
9. Measure the resistance between pin C of the AP connector and ground.
   1. If the resistance is less than 5 Ω, repair the short circuit between pin C of the AP connector and ground. Refer to "24.3.1.1 Verify Repairs" .
   2. If the resistance is greater than 5 Ω, go to the next step.
10. Measure the resistance between pin A of the AP connector and ground.
    1. If the resistance is less than 5 Ω, repair the short circuit between pin A of the AP connector and ground. Refer to "24.3.1.1 Verify Repairs" .
    2. If the resistance is greater than 5 Ω, replace the Accelerator Pedal. Refer to "24.3.1.1 Verify Repairs" .

Section 22.3.1
Verify Repairs

Verify repairs as follows:‪

1. Turn ignition OFF.
2. Reconnect any electrical connections that were disconnected to perform the diagnosis.
3. Clear codes with DDDL 7.0 or latest version.
4. Start and bring engine up to operating temperature (over 140°F/60°C).
5. Verify operation is satisfactory and no warning lamps illuminate. If warning lamps illuminate, troubleshoot the codes. If assistance is required, call the Detroit Diesel Customer Support Center at 313–592–5800.