Series 50 – Section 13.4 Maintenance of Engines Used in Stationary and Industrial Applications

Section 13.4
Maintenance of Engines Used in Stationary and Industrial Applications

Engine components used in stationary and industrial applications must be maintained at various intervals.‪

Section 13.4.1
100 Hours (3,000 miles-4,800 km) Maintenance

Every 100 hours (3,000 miles-4,800 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Battery, refer to "13.5.6 Battery"
• Drive belts, refer to "13.5.7 Drive Belts"

Section 13.4.2
150 Hours (4,500 miles-7,200 km) Maintenance

Every 150 hours (4,500 miles-7,200 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Air compressor, refer to "13.5.8 Air Compressor"
• Air cleaner, refer to "13.5.9 Air Cleaner"

Likewise, the following components must be replaced every 150 hours (4,500 miles-7,200 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.3
300 Hours (9,000 miles-14,500 km) Maintenance

Every 300 hours (9,000 miles-14,500 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Fuel tank, refer to "13.5.2 Fuel Tanks"
• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"
• Engine (steam clean), refer to "13.5.17 Engine (Steam Clean)"
• Radiator and air-to-air charge cooler, refer to "13.5.18 Radiator"
• Battery charging alternator, refer to "13.5.20 Battery Charging Alternator"

Likewise, the following components must be replaced every 300 hours (9,000 miles-14,500 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.4
450 Hours (13,500 miles-21,700 km) Maintenance

Every 450 hours (13,500 miles-21,700 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"

Likewise, the following components must be replaced every 450 hours (13,500 miles-21,700 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.5
600 Hours (18,000 miles-29,000 km) Maintenance

Every 600 hours (18,000 miles-29,000 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Fuel tank, refer to "13.5.2 Fuel Tanks"
• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"
• Engine (steam clean), refer to "13.5.17 Engine (Steam Clean)"
• Radiator and air-to-air charge cooler, refer to "13.5.18 Radiator"
• Oil pressure, refer to "13.5.19 Oil Pressure"
• Battery charging alternator, refer to "13.5.20 Battery Charging Alternator"
• Engine and transmission mounts, refer to "13.5.21 Engine and Transmission Mounts"
• Crankcase pressure, refer to "13.5.22 Crankcase Pressure"
• Thermostats and seals, refer to "13.5.24 Thermostats and Seals"
• Crankcase breather, refer to "13.5.25 Crankcase Breather"

Likewise, the following components must be replaced every 600 hours (18,000 miles-29,000 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.6
750 Hours (22,500 miles-36,000 km) Maintenance

Every 750 hours (22,500 miles-36,000 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Cooling system, refer to "13.5.4 Cooling System"
• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"

Likewise, the following components must be replaced every 750 hours (22,500 miles-36,000 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.7
900 Hours (27,000 miles-43,500 km) Maintenance

Every 900 hours (27,000 miles-43,500 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Fuel tank, refer to "13.5.2 Fuel Tanks"
• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"
• Engine (steam clean), refer to "13.5.17 Engine (Steam Clean)"
• Radiator and air-to-air charge cooler, refer to "13.5.18 Radiator"
• Battery charging alternator, refer to "13.5.20 Battery Charging Alternator"
• Alternator and attaching hardware, refer to "13.5.28 Alternator and Attaching Hardware"
• Air conditioning and attaching hardware, refer to "13.5.29 Air Conditioning and Attaching Hardware"
• Air compressor and attaching hardware, refer to "13.5.30 Air Compressor and Attaching Hardware"

Likewise, the following components must be replaced every 900 hours (27,000 miles-43,500 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.8
1,050 Hours (31,500 miles-50,700 km) Maintenance

Every 1,050 hours (31,500 miles-50,700 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"
• Fan Hub, refer to "13.5.23 Fan Hub"

Likewise, the following components must be replaced every 1,050 hours (31,500 miles-50,700 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.9
1,200 Hours (36,000 miles-58,000 km) Maintenance

Every 1,200 hours (36,000 miles-58,000 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Fuel tank, refer to "13.5.2 Fuel Tanks"
• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"
• Engine (steam clean), refer to "13.5.17 Engine (Steam Clean)"
• Radiator and air-to-air charge cooler, refer to "13.5.18 Radiator"
• Oil pressure, refer to "13.5.19 Oil Pressure"
• Battery charging alternator, refer to "13.5.20 Battery Charging Alternator"
• Engine and transmission mounts, refer to "13.5.21 Engine and Transmission Mounts"
• Crankcase pressure, refer to "13.5.22 Crankcase Pressure"
• Thermostats and seals, refer to "13.5.24 Thermostats and Seals"
• Crankcase breather, refer to "13.5.25 Crankcase Breather"

Likewise, the following components must be replaced every 1,200 hours (36,000 miles-58,000 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.10
1,350 Hours (40,500 miles-65,000 km) Maintenance

Every 1,350 hours (40,500 miles-65,000 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"

Likewise, the following components must be replaced every 1,350 hours (40,500 miles-65,000 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"

Section 13.4.11
1,500 Hours (45,000 miles-72,000 km) Maintenance

Every 1,500 hours (45,000 miles-72,000 km), the following components must be inspected, serviced, corrected or replaced as necessary.‪

• Fuel tank, refer to "13.5.2 Fuel Tanks"
• Cooling system, refer to "13.5.4 Cooling System"
• Air compressor, refer to "13.5.8 Air Compressor"
• Air system, refer to "13.5.15 Air System"
• Exhaust system, refer to "13.5.16 Exhaust System"
• Engine (steam clean), refer to "13.5.17 Engine (Steam Clean)"
• Radiator and air-to-air charge cooler, refer to "13.5.18 Radiator"
• Battery charging alternator, refer to "13.5.20 Battery Charging Alternator"

Likewise, the following components must be replaced every 1500 hours (45,000 miles-72,000 km). ‪

• Lubricating oil, refer to "13.5.1 Lubricating Oil"
• Lubricating oil filter, refer to "13.5.10 Lubricating Oil Filter"
• Fuel filter, refer to "13.5.11 Fuel Filters"
• Coolant filter and inhibitor, refer to "13.5.12 Coolant Filter and Water Pump"